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COATING EQUIPMENT

Biocoat offers dip coating equipment to support both high and low coating volumes and is available in UV or Thermal cure options.

EMERSE Is Designed To Maximize Throughput

Automated Processing

Increase throughput, improve yields, and reduce manual errors.

Standardized Designs

Ensure that your equipment is delivered on-time and on-budget.

Flexibility

Available for Ultraviolet (UV) Light or Thermal Heat curing methods.

Production Capabilities

Match your requirements through two different models, Compact and One Touch.

EMERSE Equipment Offerings

One Touch DCS

Fully automated, High production capabilities, Available in UV and Thermal

Compact DCS

Semi-automated, Low production capabilities, Available in UV and Thermal 

EMERSE One Touch is designed for high volume production that has a throughput of 75,000 – 100,000 units annually. EMERSE One Touch comes in Thermal or UV cure.

One Touch DCS
Comparison Table
COMPACT DCS
High Volume Productions Designed for.. Low Volume or R&D Level
258" X 123" X 133" or 655cm X 213cm X 338cm Dimensions (length, width, height) 84" X 86" X 126" or 213cm X 218cm X 320cm
~75,000 – 100,000 units annually Throughput* ~25,000 units annually
256 Devices (8 Devices x 32 pallets) Per Batch Device Capacity 50 Devices per batch
UV or Thermal Curing Types UV or Thermal
215 cm Maximum Overall Device Length 215 cm
185 cm Maximum Coating Length 185 cm
2 Number of Coating Stations 1
Yes Customization Available Yes
Servo Motor Controlled Motion Control Servo Motor Controlled

*One 8-hour shift per day for 50 weeks – Compact 100 Units per shift / One Touch 400 Units per shift

Biocoat EMERSE dip coating equipment is a perfect complement for
  • Companies that are planning or are currently using our HYDAK® coatings
  • Companies that are looking to add new dip coating equipment to support their in-house R&D or manufacturing processes

Tour the DCS

EMERSE One Touch designed for high volume production that has a throughput of 75,000 – 100,000 units annually. EMERSE One Touch comes in Thermal or UV cure.

One Touch DCS
Comparison Table
COMPACT DCS
High Volume Productions Designed for.. Low Volume or R&D Level
258" X 123" X 133" or 655cm X 213cm X 338cm Dimensions (length, width, height) 84" X 86" X 126" or 213cm X 218cm X 320cm
~75,000 – 100,000 units annually Throughput* ~25,000 units annually
256 Devices (8 Devices x 32 pallets) Per Batch Device Capacity 50 Devices per batch
UV or Thermal Curing Types UV or Thermal
215 cm Maximum Overall Device Length 215 cm
185 cm Maximum Coating Length 185 cm
2 Number of Coating Stations 1
Yes Customization Available Yes
Servo Motor Controlled Motion Control Servo Motor Controlled

Our EQUIPMENT fuLfiLLment process

Standardized Designs Enable On-Time and On-Budget Delivery

Biocoat will work with you to design your equipment to meet your coating parameters and guarantee an efficient delivery.

Design, Installation and Launch

Biocoat provides ongoing support and updates while your new equipment is being built. Furthermore, a full training program is offered during installation so that you can quickly start production.

Ongoing Materials and Troubleshooting

Biocoat is available to support you with ongoing maintenance, materials or troubleshooting should you require assistance.

Equipment / Line Expansion

If your production volume increases, Biocoat is available to develop options to support your ongoing growth.

Interested in a Hydrophilic Coating Solution?

Our team of engineers and coating experts would be glad to have a discussion about your project and its requirements.

A Complete Solution

Providing a complete solution goes way beyond simply providing a product. That’s why our hydrophilic coatings are custom engineered to meet your design parameters. We are proud to partner with you and provide you with a best-in-class coating experience.

Production Capabilities

Our EMERSE equipment is available in either our Compact or One Touch model.  Our Compact DCS equipment is a semi-automated system that can manage a throughput of ~25,000 units annually* and our One Touch option can coat ~75,000 – 100,000 units annually*. 

Should your development needs increase, we can help you to identify the best option to support your ongoing growth.

* Volumes are calculated as: One 8-hour shift per day for 50 weeks. 

Flexibility

Biocoat offers either Thermal heat or UV light cure curing equipment systems. This flexibility ensures that we offer a match that best suits your product’s exact requirements. Our equipment also has the flexibility to be designed to match your device’s unique requirements.

Standardized Designs

Our EMERSE equipment is available in either our Compact or One Touch model.  Our Compact DCS equipment is a semi-automated system that can manage a throughput of ~25,000 units annually* and our One Touch option can coat ~75,000 – 100,000 units annually*.

Should your development needs increase, we can help you to identify the best option to support your ongoing growth.

* Volumes are calculated as: One 8-hour shift per day for 50 weeks.

Biocoat offers standardized designs to ensure that your equipment is delivered on time and on budget.
Not seeing what you want? We offer customization to suit your needs. Talk with a Biocoat expert today!

Automated Processing

Biocoat equipment is designed to deliver results! Automated Processing increases throughput, improves yields, and reduces manual errors.  

Let’s Connect

Our team of engineers and clinical experts would be glad to have a discussion about your project and its requirements.
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