OUR LATEST UPDATE: Biocoat Acquires Chempilots to Expand its Biomaterial Platform… READ MORE
OUR LATEST UPDATE: Biocoat Acquires Chempilots to Expand its Biomaterial Platform… READ MORE
Biocoat offers dip coating equipment to support R&D level testing, low and high volume coating production and is available in UV or Thermal cure options.
Match your requirements through three different models, R&D DCS, Compact DCS and One Touch DCS.
Fully Automated, High Volume Production, Available in UV and Thermal
Semi-Automated, Low – Mid Volume Production, Available in UV and Thermal
Manual Load, Testing Level Production,
Available in UV and Thermal
EMERSE One Touch is designed for high-volume production with a throughput of ~225,000 – 300,000 units annually. EMERSE One Touch comes in Thermal or UV cure.
Comparison Table |
One Touch DCS |
COMPACT DCS |
R&D DCS |
| Designed for... | High Volume Production | Low - Mid Volume Production | R&D Level Testing |
| Dimensions (length, width, height) | 258" X 123" X 133" or 655cm X 312cm X 338cm | 84" X 86" X 126" or 213cm X 218cm X 320cm | 37"x 85" x 120" or 94cm x 216cm x 305cm |
| Throughput* | ~225,000 – 300,000 units annually | ~75,000 units annually | ~30,000 units annually |
| Per Cycle Device Capacity | 256 Devices (8 Devices x 32 pallets) | 50 Devices | 8 devices |
| Curing Types | UV or Thermal | UV or Thermal | UV and Thermal |
| Maximum Overall Device Length | 215 cm | 215 cm | 215cm |
| Maximum Coating Length | 185 cm | 185 cm | 185cm |
| Number of Coating Stations | 2 | 1 | 1 |
| Customization Available** | Yes | Yes | Yes |
| Motion Control | Servo Motor Controlled | Servo Motor Controlled | Servo Motor Controlled |
*Three 8-hour shifts per day for 50 weeks
**We offer custom solutions for equipment requirements outside of our standard offering.
EMERSE Compact DCS is designed for low- mid volume production with a throughput of ~75,000 units annually. EMERSE Compact DCS comes in Thermal or UV cure.
Comparison Table |
One Touch DCS |
COMPACT DCS |
R&D DCS |
| Designed for... | High Volume Production | Low - Mid Volume Production | R&D Level Testing |
| Dimensions (length, width, height) | 258" X 123" X 133" or 655cm X 312cm X 338cm | 84" X 86" X 126" or 213cm X 218cm X 320cm | 37"x 85" x 120" or 94cm x 216cm x 305cm |
| Throughput* | ~225,000 – 300,000 units annually | ~75,000 units annually | ~30,000 units annually |
| Per Cycle Device Capacity | 256 Devices (8 Devices x 32 pallets) | 50 Devices | 8 devices |
| Curing Types | UV or Thermal | UV or Thermal | UV and Thermal |
| Maximum Overall Device Length | 215 cm | 215 cm | 215cm |
| Maximum Coating Length | 185 cm | 185 cm | 185cm |
| Number of Coating Stations | 2 | 1 | 1 |
| Customization Available** | Yes | Yes | Yes |
| Motion Control | Servo Motor Controlled | Servo Motor Controlled | Servo Motor Controlled |
*Three 8-hour shifts per day for 50 weeks
**We offer custom solutions for equipment requirements outside of our standard offering.
EMERSE R&D is designed for R&D product development and testing with a throughput of ~30,000 units annually. EMERSE R&D comes in Thermal or UV cure.
Comparison Table |
One Touch DCS |
COMPACT DCS |
R&D DCS |
| Designed for... | High Volume Production | Low - Mid Volume Production | R&D Level Testing |
| Dimensions (length, width, height) | 258" X 123" X 133" or 655cm X 312cm X 338cm | 84" X 86" X 126" or 213cm X 218cm X 320cm | 37"x 85" x 120" or 94cm x 216cm x 305cm |
| Throughput* | ~225,000 – 300,000 units annually | ~75,000 units annually | ~30,000 units annually |
| Per Cycle Device Capacity | 256 Devices (8 Devices x 32 pallets) | 50 Devices | 8 devices |
| Curing Types | UV or Thermal | UV or Thermal | UV and Thermal |
| Maximum Overall Device Length | 215 cm | 215 cm | 215cm |
| Maximum Coating Length | 185 cm | 185 cm | 185cm |
| Number of Coating Stations | 2 | 1 | 1 |
| Customization Available** | Yes | Yes | Yes |
| Motion Control | Servo Motor Controlled | Servo Motor Controlled | Servo Motor Controlled |
*Three 8-hour shifts per day for 50 weeks
**We offer custom solutions for equipment requirements outside of our standard offering.
Biocoat will work with you to design your equipment to meet your coating parameters and guarantee an efficient delivery.
Biocoat provides ongoing support and updates while your new equipment is being built. Furthermore, a full training program is offered during installation so that you can quickly start production.
Biocoat is available to support you with ongoing maintenance, materials or troubleshooting should you require assistance.
If your production volume increases, Biocoat is available to develop options to support your ongoing growth.
Providing a complete solution goes way beyond simply providing a product. That’s why our hydrophilic coating equipment and services are custom engineered to meet your design parameters. We are proud to partner with you and provide you with a best-in-class coating experience.
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Our EMERSE equipment is available in either the R&D DCS, Compact DCS or One Touch DCS model. Our R&D DCS equipment is a manual load system that is designed for R&D product development and can manage ~30,000 units annually*. Compact DCS equipment is a semi-automated system that can manage a throughput of ~75,000 units annually* and our One Touch is a fully automated system that can coat ~225,000 – 300,000 units annually*.
Should your development needs increase, we can help you to identify the best option to support your ongoing growth.
* Volumes are calculated as: Three 8-hour shifts per day for 50 weeks.
Biocoat offers either Thermal heat or UV light cure curing equipment systems. This flexibility ensures that we offer a match that best suits your product’s exact requirements. Our equipment also has the flexibility to be designed to match your device’s unique requirements.
Our EMERSE equipment is available in three standardized designs the R&D, Compact, or One Touch model. By offering standardized designs, we can ensure your equipment is delivered on time and on budget. Each model provides a different throughput from R&D level product development up to high-volume production. (R&D ~30,000 units annually, Compact ~75,000 units annually and One Touch (~225,000 – 300,000 units annually*)
Should your development needs increase, we can help you to identify the best option to support your ongoing growth.
* Volumes are calculated as: Three 8-hour shifts per day for 50 weeks.
Biocoat offers standardized designs to ensure that your equipment is delivered on time and on budget.
Not seeing what you want? We offer customization to suit your needs. Talk with a Biocoat expert today!
Biocoat equipment is designed to deliver results! Automated Processing increases throughput, improves yields, and reduces manual errors.
