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HYDROPHILIC COATING EQUIPMENT

Biocoat offers dip coating equipment to support R&D level testing, low and high volume coating production and is available in UV or Thermal cure options.

EMERSE Is Designed To Maximize Throughput

Automated Processing

Increase throughput, improve yields, and reduce manual errors.

Standardized Designs

Ensure that your equipment is delivered on-time and on-budget.

Flexibility

Available for Ultraviolet (UV) Light or Thermal Heat curing methods.

Production Capabilities

Match your requirements through three different models, R&D DCS, Compact DCS and One Touch DCS.

EMERSE Equipment Offerings

One Touch DCS

Fully Automated, High Volume Production, Available in UV and Thermal

Compact DCS

Semi-Automated, Low – Mid Volume Production, Available in UV and Thermal 

R&D DCS

Manual Load, Testing Level Production,
Available in UV and Thermal

EMERSE One Touch is designed for high-volume production with a throughput of ~225,000 – 300,000 units annually. EMERSE One Touch comes in Thermal or UV cure.

Comparison Table
One Touch DCS
COMPACT DCS
R&D DCS
Designed for... High Volume Production Low - Mid Volume Production R&D Level Testing
Dimensions (length, width, height) 258" X 123" X 133" or 655cm X 312cm X 338cm 84" X 86" X 126" or 213cm X 218cm X 320cm 37"x 85" x 120" or 94cm x 216cm x 305cm
Throughput* ~225,000 – 300,000 units annually ~75,000 units annually ~30,000 units annually
Per Cycle Device Capacity 256 Devices (8 Devices x 32 pallets) 50 Devices 8 devices
Curing Types UV or Thermal UV or Thermal UV and Thermal
Maximum Overall Device Length 215 cm 215 cm 215cm
Maximum Coating Length 185 cm 185 cm 185cm
Number of Coating Stations 2 1 1
Customization Available** Yes Yes Yes
Motion Control Servo Motor Controlled Servo Motor Controlled Servo Motor Controlled

*Three 8-hour shifts per day for 50 weeks 

**We offer custom solutions for equipment requirements outside of our standard offering.


EMERSE Compact DCS is designed for low- mid volume production with a throughput of ~75,000 units annually. EMERSE Compact DCS comes in Thermal or UV cure.

Comparison Table
One Touch DCS
COMPACT DCS
R&D DCS
Designed for... High Volume Production Low - Mid Volume Production R&D Level Testing
Dimensions (length, width, height) 258" X 123" X 133" or 655cm X 312cm X 338cm 84" X 86" X 126" or 213cm X 218cm X 320cm 37"x 85" x 120" or 94cm x 216cm x 305cm
Throughput* ~225,000 – 300,000 units annually ~75,000 units annually ~30,000 units annually
Per Cycle Device Capacity 256 Devices (8 Devices x 32 pallets) 50 Devices 8 devices
Curing Types UV or Thermal UV or Thermal UV and Thermal
Maximum Overall Device Length 215 cm 215 cm 215cm
Maximum Coating Length 185 cm 185 cm 185cm
Number of Coating Stations 2 1 1
Customization Available** Yes Yes Yes
Motion Control Servo Motor Controlled Servo Motor Controlled Servo Motor Controlled

*Three 8-hour shifts per day for 50 weeks 

**We offer custom solutions for equipment requirements outside of our standard offering.


EMERSE R&D is designed for R&D product development and testing with a throughput of ~30,000 units annually. EMERSE R&D comes in Thermal or UV cure.

Comparison Table
One Touch DCS
COMPACT DCS
R&D DCS
Designed for... High Volume Production Low - Mid Volume Production R&D Level Testing
Dimensions (length, width, height) 258" X 123" X 133" or 655cm X 312cm X 338cm 84" X 86" X 126" or 213cm X 218cm X 320cm 37"x 85" x 120" or 94cm x 216cm x 305cm
Throughput* ~225,000 – 300,000 units annually ~75,000 units annually ~30,000 units annually
Per Cycle Device Capacity 256 Devices (8 Devices x 32 pallets) 50 Devices 8 devices
Curing Types UV or Thermal UV or Thermal UV and Thermal
Maximum Overall Device Length 215 cm 215 cm 215cm
Maximum Coating Length 185 cm 185 cm 185cm
Number of Coating Stations 2 1 1
Customization Available** Yes Yes Yes
Motion Control Servo Motor Controlled Servo Motor Controlled Servo Motor Controlled

*Three 8-hour shifts per day for 50 weeks 

**We offer custom solutions for equipment requirements outside of our standard offering.


Biocoat EMERSE dip coating equipment is a perfect complement for
  • Companies that are planning or are currently using our HYDAK® coatings
  • Companies that are looking to add new dip coating equipment to support their in-house R&D or manufacturing processes

Our EQUIPMENT fuLfiLLment process

Standardized Designs Enable On-Time and On-Budget Delivery

Biocoat will work with you to design your equipment to meet your coating parameters and guarantee an efficient delivery.

Design, Installation and Launch

Biocoat provides ongoing support and updates while your new equipment is being built. Furthermore, a full training program is offered during installation so that you can quickly start production.

Ongoing Materials and Troubleshooting

Biocoat is available to support you with ongoing maintenance, materials or troubleshooting should you require assistance.

Equipment / Line Expansion

If your production volume increases, Biocoat is available to develop options to support your ongoing growth.

Interested in a Hydrophilic Coating Solution?

Our team of engineers and coating experts would be glad to have a discussion about your project and its requirements.

A Complete Solution

Providing a complete solution goes way beyond simply providing a product. That’s why our hydrophilic coating equipment and services are custom engineered to meet your design parameters. We are proud to partner with you and provide you with a best-in-class coating experience.

Production Capabilities

Our EMERSE equipment is available in either the R&D DCS, Compact DCS or One Touch DCS model.  Our R&D DCS equipment is a manual load system that is designed for R&D product development and can manage ~30,000 units annually*. Compact DCS equipment is a semi-automated system that can manage a throughput of ~75,000 units annually* and our One Touch is a fully automated system that can coat ~225,000 – 300,000 units annually*. 

Should your development needs increase, we can help you to identify the best option to support your ongoing growth.

* Volumes are calculated as: Three 8-hour shifts per day for 50 weeks. 

Flexibility

Biocoat offers either Thermal heat or UV light cure curing equipment systems. This flexibility ensures that we offer a match that best suits your product’s exact requirements. Our equipment also has the flexibility to be designed to match your device’s unique requirements.

Standardized Designs

Our EMERSE equipment is available in three standardized designs the R&D, Compact, or One Touch model. By offering standardized designs, we can ensure your equipment is delivered on time and on budget. Each model provides a different throughput from R&D level product development up to high-volume production. (R&D ~30,000 units annually, Compact ~75,000 units annually and One Touch (~225,000 – 300,000 units annually*)

Should your development needs increase, we can help you to identify the best option to support your ongoing growth.

* Volumes are calculated as: Three 8-hour shifts per day for 50 weeks.

Biocoat offers standardized designs to ensure that your equipment is delivered on time and on budget.
Not seeing what you want? We offer customization to suit your needs. Talk with a Biocoat expert today!

Automated Processing

Biocoat equipment is designed to deliver results! Automated Processing increases throughput, improves yields, and reduces manual errors.  

Let’s Connect

Our team of engineers and clinical experts would be glad to have a discussion about your project and its requirements.
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